Indonesia Bandung customer installs and debugs liquid fertilizer production line

Indonesia Bandung customer installs and debugs liquid fertilizer production line

The customer in Bandung, Indonesia installed and debugged a liquid fertilizer production line. This enterprise is a long-time customer of our company. In order to expand the scale and improve production efficiency, a new liquid fertilizer production line has been installed,

The liquid fertilizer production line is an integrated equipment system used for automated production of liquid water-soluble fertilizers. It integrates multiple processes such as feeding, mixing, reaction, filtration, filling, labeling, coding, and palletizing to achieve an efficient, precise, and environmentally friendly fertilizer production process.

This production line is mainly aimed at meeting the demand for integrated water and fertilizer technology in modern agriculture. Its products can be directly applied through irrigation systems such as sprinkler and drip irrigation, and are suitable for a wide range of agricultural regions such as Xinjiang, Inner Mongolia, Northeast China, and the Huang Huai Hai region. The promotion area continues to expand.

Main components
The liquid fertilizer production line usually consists of the following core systems:
-Ingredient chelation system: including dust-free feeding platform, crushing/crushing equipment, automatic batching device, reaction kettle (with heating, stirring, temperature control functions), etc., used to mix and react powder and liquid raw materials according to the formula.
-Transport filtration temporary storage system: including liquid transport pump, filtration equipment (to remove impurities), and finished product storage tank, ensuring the purity and stable supply of materials to the filling process.
-Finished product filling and palletizing system: covering metering filling machines, capping/capping machines, aluminum foil sealing machines, coding machines, labeling machines, packing machines, and palletizing robots, etc., completing the full process automation from filling to finished product packaging.

Core features and advantages
-Highly automated and intelligent: controlled by PLC (Programmable Logic Controller) or DCS (Distributed Control System), operated through touch screen, with convenient parameter adjustment, and capable of unmanned operation.
-Accurate metering: The submersible filling method is widely used in the filling process to reduce foam, and the photoelectric sensing and weighing technology are combined to ensure “no bucket, no filling” and high metering accuracy.
-Durable and Safe: The entire machine is mainly made of corrosion-resistant materials such as 304/316 stainless steel, and special materials are used for parts that come into contact with strong acidic and alkaline materials to ensure equipment durability and production safety.
-Multifunctionality and flexibility: It can produce various types of liquid fertilizer products, including large amounts of elements, medium amounts of elements, amino acids, humic acids, and bio organic fertilizers, and can adapt to different packaging forms such as bottled and barrel packaging.
-Comprehensive advantages: With advantages such as cost reduction and efficiency improvement, energy conservation and environmental protection, and green environmental protection, it helps enterprises enhance their market competitiveness.