Installation and commissioning of automatic packaging machines for Filipino clients

Installation and commissioning of automatic packaging machines for Filipino clients

We installed and debugged an automatic packaging machine for a Filipino customer who has been producing fertilizers for many years. By adding automatic packaging machine equipment, we have improved the standardization, precision measurement, production, and automation of our products, reduced labor costs, and enhanced safety in production.

Fertilizer packaging machine is an indispensable automation equipment in modern agricultural production, and its core advantages are reflected in improving efficiency, ensuring accuracy, reducing costs, and enhancing adaptability. Overall, its main advantages include:

-Efficient automation greatly improves production efficiency: The equipment can automatically complete the entire packaging process, including bagging, opening, weighing, filling, sealing, and output, without the need for manual intervention, significantly accelerating packaging speed. For example, some models can complete 10 to 7 bags of packaging per minute, far exceeding manual efficiency, especially suitable for large-scale and standardized production scenarios.

-Accurate measurement to ensure product consistency: Using high-precision electronic weighing systems (such as industrial electronic scales or electromagnetic force sensors), the measurement error can be controlled within ± 15 grams, and some high-end equipment can even achieve an accuracy of ± 0.5%. Dynamic calibration and “three-stage measurement” technologies can effectively overcome problems such as changes in material density and moisture absorption, ensuring accurate weight of each bag of fertilizer and avoiding customer complaints caused by insufficient weight.

-Reducing labor costs and improving safety: Automated operation significantly reduces reliance on manual labor in handling, bagging, and other processes, not only reducing long-term labor costs, but also reducing the risk of work-related injuries caused by repetitive labor and improving the working environment.

-Strong adaptability, able to flexibly respond to various material and packaging needs: the equipment can adapt to various powder or granular materials such as fertilizers, feed, rice, water-soluble fertilizers, horticultural nutrient soil, etc. By replacing fixtures and adjusting parameters, it is easy to cope with packaging bags or barrels of different specifications ranging from 5-50kg, and supports special configurations such as moisture-proof and dust-proof.

-Improving packaging quality and product shelf life: For fertilizers that are prone to moisture absorption and clumping (such as water-soluble fertilizers), specialized equipment is equipped with anti sticking design, vacuum sealing, anti oxygen film packaging and other technologies to effectively isolate moisture and oxygen, significantly reduce clumping rate, and ensure stable fertilizer efficiency. Some models also integrate dust removal systems to reduce dust pollution and improve the working environment.

-Intelligent management and stable operation: The built-in computer control system supports data storage, remote monitoring, fault self diagnosis, and report statistics, making it easy for enterprises to achieve digital production management. The equipment is made of durable materials such as stainless steel, with stable operation and low failure rate, and can support long-term continuous operation.