Professional Fertilizer Equipment, Straw Processing Equipment, Waste Processing Equipment and Mining Equipment Manufacturer.
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Apartemen Neo Soho Lantai 10 Unit 10, Jl. Letjan S parman kav.28, Kel. Tanjung Duren Selatan Kec.
Professional Fertilizer Equipment, Straw Processing Equipment, Waste Processing Equipment and Mining Equipment Manufacturer.
Apartemen Neo Soho Lantai 10 Unit 10, Jl. Letjan S parman kav.28, Kel. Tanjung Duren Selatan Kec.
The liquid fertilizer spraying production line is a series of equipment combinations used for manufacturing liquid fertilizer sprays.
Characteristics
The liquid fertilizer mixing production line, as the core equipment system for large-scale production of liquid fertilizers, is designed and operated based on the requirements of high efficiency, precision, and stability. It has the following remarkable features:
1. High automation level
The production line integrates an intelligent control system, enabling automated operations from the automatic measurement and transportation of raw materials, to the mixing and stirring, filtration and purification, to the automatic filling, sealing, and labeling of the finished products. Through the PLC control system, parameters can be precisely set, reducing manual intervention, minimizing human error, and improving production efficiency. The daily production capacity of a single production line can reach tens to hundreds of tons.
2. Strong adaptability to raw materials
It can be compatible with various liquid raw materials and additives, such as single-component nitrogen, phosphorus, and potassium fertilizers, humic acid, amino acids, and trace element solutions. The production line is equipped with an adjustable raw material ratio system, which can flexibly adjust the proportion of various raw materials according to different fertilizer formula requirements, meeting the production needs of functional liquid fertilizer (such as drought-resistant type, growth-promoting type, and quality-improving type).
3. Continuous production process
It adopts a closed-loop production process design, with seamless connection of each link through pipelines, pumps, etc., enabling continuous operation from raw material input to finished product output. It avoids the time loss caused by raw material transportation and waiting in traditional intermittent production, shortening the production cycle, and reducing raw material loss and pollution during transportation.
4. Strict precision control
It is equipped with high-precision measuring equipment (such as electromagnetic flowmeters, weighing sensors) and online monitoring instruments to monitor and feedback regulate key parameters such as raw material ratio, liquid level, temperature, and pH value. It ensures that the nutrient content, concentration, and uniformity of the finished fertilizer meet the indicators and can be controlled within ±1%, ensuring product quality consistency.
5. Excellent corrosion resistance of equipment
The core equipment (such as mixing tanks, reaction vessels, conveying pipelines, filling heads) are made of 304 or 316 stainless steel, and some components in contact with strong corrosive raw materials are made of lined plastic or titanium alloy, which can withstand the long-term erosion of acid and alkali raw materials, extending equipment service life and reducing maintenance costs.
6. Outstanding environmental protection and safety
The production line is equipped with a complete environmental protection treatment unit, including exhaust gas collection and purification devices, and wastewater recycling treatment systems, reducing the emission of exhaust gas and wastewater during production. It is also equipped with overpressure protection, leakage alarm, and emergency shutdown devices to ensure safe and controllable production process and comply with environmental protection and safety standards.
7. Flexible adaptation to diverse needs
It can be modularly designed and combined according to production scale (small, medium, large) and product specifications (different capacity packaging, different concentration grades). It supports rapid switching of production formulas and adjustment of filling specifications (such as 5L/batch, 20L/batch, 1000L/IBC batch), meeting the production needs of small-batch multi-variety or large-scale single-variety, adapting to the characteristics of diversified orders in the market.
8. Convenient intelligent management
Through industrial internet technology, real-time collection, storage, and analysis of production data can be achieved. Managers can remotely monitor production status, view energy consumption data, and trace production records through terminal devices. The system has a fault self-diagnosis function, which can promptly warn of equipment abnormalities, facilitating rapid troubleshooting and improving production management efficiency.
9. Energy-saving and low-consumption characteristics
It adopts efficient energy-saving motors, variable frequency speed control technology, and waste heat recovery devices to reduce energy consumption during the production process. At the same time, through optimized pipeline design and reduced material residue, the raw material loss rate is reduced, and the overall production energy consumption is reduced by 10%-20% compared to traditional production lines, conforming to the concept of green production.
Application fields
The liquid fertilizer application production line has been widely used in various fields of agricultural production due to its features such as easy absorption, convenient application, and flexible formulation. This has effectively promoted the improvement of crop quality and efficiency as well as the sustainable development of agriculture.
1. In the field of large-scale crop cultivation
In large-scale crops such as corn, wheat, rice, and cotton, the liquid fertilizer application production line plays an important role. According to the different nutrient requirements of crops at different growth stages, the production line can customize fertilizers with appropriate nitrogen, phosphorus, and potassium ratios, as well as formulations containing trace elements such as calcium, magnesium, and sulfur. By combining water-saving irrigation technologies such as sprinkler and drip irrigation for topdressing, the production line can quickly replenish nutrients to crops, promoting photosynthesis and nutrient accumulation, and increasing thousand-grain weight and yield. At the same time, liquid fertilizers reduce the nutrient loss caused by traditional fertilizer broadcasting and lower the pollution to soil and water bodies.
2. In the cultivation of economic crops
Vegetables, fruits, and melons and other economic crops have more precise nutrient requirements. The liquid fertilizer application production line is particularly widely used in this field. In vegetable cultivation, for the fruiting stage of tomatoes, cucumbers, and peppers, the production line can produce high-potassium liquid fertilizer to improve fruit quality and taste, and increase single fruit weight. For fruit crops such as strawberries and grapes, by applying liquid fertilizer containing humic acid and amino acids, the fruit can be colored uniformly and sugar accumulation can be promoted. In fruit tree cultivation, the liquid fertilizer can be used as pre-bloom fertilizer, fruit enlargement fertilizer, etc., as key fertilizers during critical periods, meeting the concentrated nutrient requirements of fruit trees for flowering and fruiting, and reducing flower and fruit drop.
3. In the field of facility agriculture and intensive cultivation
Facility agriculture such as greenhouse and polytunnels provides ideal application scenarios for the liquid fertilizer application production line. The high planting density, short growth cycle, and concentrated nutrient requirements of crops in facilities allow the production line to apply liquid fertilizer precisely through a water-fertilizer integrated system, achieving efficient nutrient utilization. The production line can quickly adjust the fertilizer formula according to the growth characteristics of different crops (such as tomatoes, lettuce, flowers, etc.) in the facilities, meeting the diverse planting needs. In addition, liquid fertilizers are easy to measure and control, reducing soil salinization caused by improper fertilizer application in the facilities, and helping to maintain the fertility of the soil in the facilities.
4. In the field of specialty cultivation and horticulture
In specialty cultivation and horticulture such as flower cultivation, nurseries, and lawns, the liquid fertilizer application production line also holds an important position. In flower cultivation, the liquid fertilizer can provide balanced nutrition, promoting healthy growth, abundant flowering, and colorful flowers, and extending the flowering period. In nurseries, the seedlings need a long-term stable supply of nutrients, and the production line’s slow-release liquid fertilizer can slowly release nutrients, meeting the needs of seedlings at different growth stages, and improving the survival rate and quality of seedlings. For golf courses, parks, and lawns, spraying liquid fertilizer can make the lawn bright in color, uniform in texture, and enhance the drought resistance of the lawn.
5. In the field of specific environments and soil improvement
In agricultural planting in arid and semi-arid areas, saline-alkali land, etc., the application of the liquid fertilizer application production line has significant advantages. In arid areas with scarce water resources, the combination of liquid fertilizer and water-saving irrigation technology can improve water and fertilizer utilization rates, ensuring crop growth under limited water resources. For saline-alkali soil with poor structure and low nutrient availability, the production line can produce liquid fertilizers containing soil conditioners to improve soil aggregate structure, reduce soil salinity, increase the availability of nutrients in the soil, and promote the growth of crops in saline-alkali environments.
6. In the field of ecological and green agriculture
With the development of ecological agriculture and green agriculture, the application of the liquid fertilizer application production line in this field is increasing. The production line can utilize organic fertilizers from animal and plant sources, as well as biological agents, as raw materials to produce organic liquid fertilizer for use in the cultivation of green food and organic agricultural products. This type of liquid fertilizer not only provides nutrients for crops, but also improves the micro-environment of the soil, increases the number of beneficial microorganisms in the soil, enhances soil fertility, and enables the ecological cycle and sustainable development of agricultural production.
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