Gear Drum Granulator

The toothed drum granulator is a device that combines the methods of toothed granulation and drum granulation. It is mainly used for granulating materials in the fields of organic fertilizers, compound fertilizers, etc.
Application: Manufacturing spherical granular fertilizers
Production capacity: 3-12 tons per hour
Particle size: 0.3-8mm
Applicable raw materials: It can handle various materials, such as livestock and poultry manure, fermented straw, sludge and other organic wastes, as well as mixtures of inorganic fertilizers like nitrogen, phosphorus and potassium with organic matter. It can also process light fine powder materials like carbon black and clay.

Description

The toothed agglomerator is a granulation equipment that uses a high-speed rotating toothed device as the core working component. Through the shearing, stirring, mixing and extruding actions of the teeth on the material, loose powder, paste or slurry materials are granulated into particles with certain particle size and strength inside the machine. It mainly consists of a drum (cylinder), a toothed device, a transmission system, a frame and a discharge port, a rotating shaft, a toothed knife, a motor, a reducer, etc.

Features of the toothed agglomerator:
Diameter: Φ1.4 – Φ2.0m
Capacity: 3 – 12 tons per hour
Good granulation effect, strong adaptability, energy-saving and efficient, easy to operate and maintain

Applications of the toothed agglomerator:
1. Organic fertilizer preparation: Suitable for granulation processing of organic waste such as livestock and poultry manure, straw, and sludge. The granulated products can be made into granular organic fertilizers for agricultural production.
Advantages: Improves soil structure and enhances soil fertility.
2. Compound fertilizer production: Supports the mixing and granulation of inorganic fertilizers such as nitrogen, phosphorus, and potassium with organic matter to meet the requirements of compound fertilizer formulas, catering to the needs of different crops and soils.
Advantages: Produces compound fertilizers with different nutrient contents.
3. Industrial material processing: Can handle light fine powder materials such as carbon black and clay.
Advantages: Improves their flowability and storage performance, making them more convenient for transportation and use.
4. Environmental protection field: Carries out resourceful treatment of urban domestic waste and agricultural waste, achieving reduction and efficient reuse, converting waste into valuable granular materials.
Advantages: Used for soil improvement, increasing fuel combustion value, etc.

Techspecs

Model Inner Diameter (mm) Length (mm) Motor Power (kw) Capacity (t/h) Size (mm)
JZG 1.4*5 1400 5000 7.5 3-5 6500*1700*1700
JZG 1.6*6 1600 6000 11 5-7 7500*1900*1900
JZG 1.8*7 1800 7000 18.5 7-9 8500*2100*2100
JZG 2.0*8 2000 8000 22 8-12 9500*2300*2300

 

Faqs

The equipment vibrates severely during operation. This might be due to the unstable installation of the equipment, loose anchor bolts, causing instability in the operation process; or it could be because the rotor is unbalanced, such as uneven wear of the agitator teeth, which causes the center of gravity to shift and subsequently leads to equipment vibration.
The teeth of the agitator wear out too quickly. This might be because the material is hard and contains many impurities, which intensifies the wear on the teeth; or it could be that the material of the teeth is inappropriate, with insufficient hardness and unable to withstand the friction and impact from the material.

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