Rotor Drum Granulator

The drum granulator is a forming machine that processes powder or liquid materials into spherical particles. It is widely used in large-scale production in fields such as fertilizers and chemicals.
Usage: Manufacturing spherical particles
Production capacity: 3 – 45 tons per hour
Particle size: 2 – 10mm
Applicable raw materials: It has strong adaptability to materials, can handle various types of different materials, such as livestock manure, straw, sludge and other organic materials, as well as nitrogen, phosphorus, potassium and other basic fertilizers and other additives. It is suitable for the production of various fertilizers such as compound fertilizers, organic fertilizers, biological fertilizers, controlled-release fertilizers, etc., and can also be used for material granulation in other industries.

Description

The regrinding granulator is a mechanical device that processes powdered materials into spherical particles. It mainly consists of the bearing part, the transmission part, the large gear, the rollers, the cylinder part, the feeding device, the spray device, the hot air system, and the stopper ring, among other components.
Features of the drum granulator:
Diameter: 1.4 – 3.2 meters
Capacity: 3 – 45 tons per hour
The structure is sturdy and durable, easy to operate, with low maintenance costs, high output, high balling efficiency, and strong material adaptability.
It offers various materials and can be made of stainless steel.
Applications of the drum granulator:
1. Large-scale production of compound fertilizers and organic fertilizers
The drum granulator can process high, medium, and low concentration compound fertilizer raw materials through steam heating or cold granulation processes. Especially in the production of sulfur-based compound fertilizers, it can use the ammonia-based granulation process, utilizing the neutralization reaction heat to evaporate moisture for granulation.
Advantages: Uniform particle nutrition, high strength.
In the field of organic fertilizers, it can directly handle fermented livestock manure, straw, biogas residue and other organic waste materials. Through the wet granulation technology of agglomerated particles, it can be made into agricultural organic fertilizers with an agglomeration rate of over 70%, and the return material particle size is small and can be recycled.
Advantages: High agglomeration rate, waste utilization.
2. Synergistic granulation of biological organic and inorganic fertilizers
The drum granulator supports the combination of organic waste materials (such as sugar factory filter sludge, paper mill sludge) with inorganic nutrient elements to produce biological organic inorganic fertilizers.
Advantages: Can produce slow-release large particles.
3. Application in the chemical industry
It can convert organic waste materials (such as soybean residue, alcohol residue) and municipal sludge into granular fertilizers.
Advantages: Reduces pollution and realizes resource recycling.
In the chemical industry, it can process raw materials such as phosphorus ore powder, potassium salt, etc., to produce chemical products such as ammonium calcium nitrate, phosphate diammonium, etc., especially suitable for the normal temperature granulation of heat-sensitive materials.
Advantages: Strong adaptability.

Techspecs

Model Inner Diameter (mm) Length (mm) Motor Power (kw) Capacity (t/h) Rotation Speed (r/min) Size (mm)
ZG1606 1600 6000 11 5-8 11.5 6000*2100*2400
ZG1807 1800 7000 18.5 8-10 11.5 7000*2200*2800
ZG2008 2000 8000 22 10-15 11 8000*2600*3200
ZG2210 2200 10000 37 15-20 10.5 10000*2800*3400
ZG2410 2400 10000 45 20-25 9 10000*3220*3900
ZG2610 2600 10000 55 25-30 8.3 10000*3500*4200

Faqs

(1) The feeding speed is too fast, exceeding the processing capacity of the equipment. (2) The material is too sticky, causing it to adhere and accumulate at the feeding port or inside the cylinder. (3) The design of the discharge port is unreasonable or there is foreign matter blocking it.
(1) Strictly control the moisture content of the materials, and keep the moisture within an appropriate range based on the material characteristics. Generally, it should be between 20% and 30%. (2) Optimize the heating or cooling system of the drum to ensure the appropriate temperature inside the drum. (3) Adjust the rotational speed of the drum or the height of the stopper ring to prolong the residence time of the particles in the drum, ensuring that the particles are fully compacted.

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