The vertical disc mixer is a material mixing equipment based on a vertical structure and centered around a disc-shaped working component. This equipment is widely used in industries such as chemical engineering, building materials, food, feed, and fertilizer. With the characteristics of a small footprint due to the vertical structure and high efficiency of disc-shaped working units in material mixing, it can meet the requirements for uniform mixing of various materials.
Usage: Mixing materials
Capacity: 3 – 20 tons per hour
The vertical disc mixer is a material mixing equipment with a vertical layout as its structural feature and a disc-shaped component as its core working unit. Its working principle is to use the rotational motion of the mixing device to drive the materials in the disc-shaped container to undergo multi-directional flipping, shearing and convection, thereby achieving uniform blending of different properties (such as particle size, density, composition, etc.) of materials. The vertical design of this equipment helps to save floor space, while the disc-shaped container provides a relatively concentrated mixing space for the materials. Combined with the special structure of the mixing components (such as paddles, scrapers, etc.), it can effectively improve the mixing efficiency and uniformity, and is widely used in industries that require material mixing processing. This equipment is mainly composed of the power system (motor, reducer, transmission device); the mixing system (mixing shaft, mixing arm, mixing disc); the control system, etc.
Characteristics of the vertical disc mixer:
Diameter: Φ1.6 – 2.8 meters
Motor power: 5.5 – 22 Kw
Vertical disc structure, sturdy and durable, simple in structure; rapid dispersion, mild mixing, high mixing uniformity; material adaptability is strong; operation and maintenance are convenient; high sealingity, good safety.
Applications of the vertical disc mixer:
The vertical disc mixer, as an efficient mixing equipment, with its vertical structure design, unique mixing method of the disc-shaped mixing component and good mixing uniformity, has wide applications in multiple industries.
1. In the chemical industry, it plays an important role. For various powder-like chemical raw materials, such as pigments, dyes, additives, etc., the vertical disc mixer can uniformly mix different components to ensure the stable quality of subsequent chemical production. For example, in the production of coatings, it can fully mix pigments, resins and various additives to make the coating color uniform and performance consistent. At the same time, for some granular chemical intermediates, this equipment can also achieve precise mixing, meeting the strict requirements of material ratio for chemical reactions.
Benefits: Ensure stable subsequent product quality.
2. In the food processing industry, it is also an important application field. In flour processing, it can be used to add various nutritional fortifiers, such as vitamins, minerals, etc., to make the nutritional distribution of flour uniform. For the production of seasonings, such as chili powder, pepper powder, monosodium glutamate, etc., the vertical disc mixer can ensure the consistency of the taste and flavor of the seasonings. In addition, in grain processing, feed production, etc., it can also efficiently mix different grain or feed raw materials evenly, improving product quality.
Benefits: Uniform mixing, ensuring product quality.
3. In the building materials industry, the vertical disc mixer is also indispensable. In the production of dry powder mortar, it can fully mix cement, sand, additives, etc., ensuring that the dry powder mortar has good fluidity and strength during construction. For the production of coating putty, insulation materials, etc., this equipment can make various raw materials combine evenly, ensuring that the performance of building materials meets the design standards.
Benefits: Ensure product quality to meet requirements.
4. In the pharmaceutical industry, for the mixing of some pharmaceutical excipients and raw materials, the vertical disc mixer can meet the high requirements for purity and mixing uniformity in pharmaceutical production, ensuring the quality of drugs.
Benefits: Ensure drug quality.
5. In the metallurgical industry, it can be used for the mixing of metal powders, providing uniform raw materials for subsequent metallurgical processing.
Benefits: Uniform mixing of components.
| Model | Diameter (mm) | Edge Height (mm) | Motor Power (kw) | Capacity (t/h) | Rotation Speed (r/min) | Size (mm) |
|---|---|---|---|---|---|---|
| PJ1600 | 1600 | 400 | 5.5 | 3-5 | 12 | 1612*1612*1368 |
| PJ1800 | 1800 | 400 | 7.5 | 4-6 | 10.5 | 1900*1812*1368 |
| PJ2200 | 2200 | 500 | 11 | 6-10 | 10.5 | 2300*2216*1503 |
| PJ2500 | 2500 | 550 | 15 | 10-16 | 10.5 | 2600*2516*1653 |
| PJ2800 | 2800 | 550 | 22 | 15-20 | 9 | 2900*2816*1653 |
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