What is a Rotary Drum Granulation Production Line?
2025-12-01 11:45:29
By : root
A
Rotary Drum Granulation Production Line is a continuous industrial system centered on a
rotary drum granulator (core equipment), designed to convert powdery raw materials into spherical or irregular granular products through a series of integrated processes. It is widely used in bulk material granulation, with the
chemical fertilizer industry as its primary application scenario (e.g., compound fertilizer production).
The production line operates as a closed-loop system with sequential processes, featuring the following core units:
- Raw Material Batching System
- Accurately weighs and mixes powdery raw materials (e.g., urea, ammonium phosphate, potassium chloride for compound fertilizers) according to predefined formulas.
- Mixing & Humidifying System
- Uniformly blends dry materials and adds binders (e.g., water, ammonia solution) to adjust moisture content, enabling powder agglomeration.
- Rotary Drum Granulator (Core Equipment)
- The inclined drum rotates continuously; as powdery materials move inside, they collide, roll, and adhere to form granules under mechanical force and binder action.
- Drying System
- Uses hot air (via rotary dryers) to reduce the moisture content of wet granules to meet product quality standards.
- Cooling System
- Cools high-temperature dried granules to room temperature (e.g., via cooling drums) for subsequent processing.
- Screening & Classification System
- Separates unqualified granules (too small/large) with vibrating screens; unqualified products are recycled back to the granulator for reprocessing.
- Packaging System
- Automatically weighs and packages qualified granules (e.g., 25kg/bag, 50kg/bag) for storage and transportation.
- Environmental Protection System
- Treats production dust (e.g., with bag filters) to comply with environmental emission regulations.
- Chemical Fertilizer Industry (Primary Use): Production of compound fertilizer, organic-inorganic compound fertilizer, slow-release fertilizer, and bulk blending fertilizer (BB fertilizer).
- Chemical Industry: Granulation of powdery chemicals (e.g., ammonium sulfate, sodium carbonate).
- Building Materials Industry: Granulation of cement additives, refractory materials, and ceramic raw materials.
- Agriculture & Animal Husbandry: Granulation of organic fertilizer and feed additives.
- Continuous Production: High automation and capacity, suitable for large-scale industrial operations.
- Uniform Granule Quality: Granules have high sphericity, good fluidity, and stable nutrient content (critical for fertilizers).
- Strong Adaptability: Compatible with various raw materials and formulas, allowing flexible adjustment of product specifications.
- Mature & Reliable: Stable operation, low maintenance costs, and widespread industrial adoption.
Suppliers of Rotary Drum Granulation Production Line:
Jinhua Machinery Provides High Quality And Effective Fertilizer Manufacturing Equipment, Straw Processing Equipment, Waste Processing Equipment, And Mining Equipment.If you are looking for fertilizer-making machines and production lines, feel free to contact us.Tel:0811-8185429 011-820-8086 E-mail:
jinhuaindonesia@gmail.com